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Hard Drive Data Recovery

HGST Travelstar Data RecoveryHTS541010B7E610 / Z7K500 / 5K1000

HGST Travelstar drives were popular laptop drives, now sold under the WD brand after acquisition. The Z7K500 (7200 RPM) variant is particularly prone to sudden head failure. PC-3000 uses its Hitachi utility module for these drives. We recover HGST Travelstar drives using our PC-3000 system's Hitachi module at our Austin lab.

Louis Rossmann
Written by
Louis Rossmann
Founder & Chief Technician
Updated February 2026
5 min read

HGST Travelstar Specifications

HGST Travelstar drives were popular laptop drives, now sold under the WD brand after acquisition. The Z7K500 (7200 RPM) variant is particularly prone to sudden head failure. PC-3000 uses its Hitachi utility module for these drives.

Manufacturer
HGST
Form Factor
2.5"
Spindle Speed
5400 RPM
Interface
SATA
Capacity Range
500GB-1TB
Recording Technology
CMR (Conventional Magnetic Recording)
PC-3000 Module
Hitachi

Recovery Feasibility

PC-3000 Supported
Standard Head Swap

Standard HGST 2.5" procedure. Match model, head count, preamp.

Model Numbers

The following model numbers belong to the HGST Travelstar family. Check the label on your drive to confirm it matches one of these models before referencing the failure modes below.

HTS541010B7E610Z7K5005K10007K1000

4 models in this family

Failure Modes

Each failure mode requires a different diagnostic approach and recovery technique. Identifying the correct failure is the first step before any work begins.

Sudden head failure

Z7K500 (7200 RPM) particularly prone to sudden head failure. Head failure is the primary fault across the family.

Symptoms you may notice

  • Clicking sound
  • Drive not detected
  • Laptop not booting

Related search terms

HGST Travelstar clickingHGST laptop drive recoveryTravelstar head failure

Firmware corruption

Standard firmware corruption from power loss or bad sectors. Some models sold under WD branding post-acquisition.

Symptoms you may notice

  • Drive not detected in BIOS
  • Wrong capacity reported
  • Drive stays busy

Related search terms

HGST Travelstar firmwareTravelstar not detectedHGST 2.5 inch recovery

Head Swap and Donor Matching

Donor Requirements

Standard HGST 2.5" procedure. Match model, head count, preamp.

We maintain a donor drive inventory at our Austin lab and can source additional donors when needed. Head swaps are performed in our ISO Class 5 clean bench environment.

Recording Technology

This drive uses Conventional Magnetic Recording (CMR). Each track is independent, making sector-by-sector imaging more predictable than SMR drives. Write operations do not affect adjacent tracks.

CMR simplifies recovery because there is no media cache layer to reconstruct. The data layout on the platters directly mirrors the logical block addresses.

How We Recover HGST Travelstar Drives

Firmware-Level Recovery

We use the PC-3000 with the Hitachi module for firmware diagnostics and repair. This handles translator corruption, service area damage, and firmware boot failures.

Firmware recovery preserves the original head assembly and avoids the risks of a donor swap. For HGST Travelstar drives with firmware corruption, this is the first recovery path we attempt.

Head Swap Recovery

When the heads have physically failed (clicking, grinding, or no spin), we perform a head swap in our ISO Class 5 clean bench environment. This involves sourcing a compatible donor drive, removing its head stack assembly, and transplanting it into the patient drive.

After the head swap, we image the drive sector by sector using the PC-3000, skipping unstable areas and returning to them with adjusted read parameters. The goal is a complete clone before the donor heads degrade.

Pricing

Logical and firmware recovery for HGST Travelstar drives typically costs $300 to $600. Head swap cases requiring a donor drive run $600 to $1,500 depending on head count and donor availability. Clean bench platter work, when needed, is $1,200 to $2,000.

See our full pricing breakdown for details. Our No Data, No Fee guarantee means you pay nothing if we cannot recover your files.

Hard Drive Data Recovery Standards & Verification

Our Austin lab operates on a transparency-first model. We use industry-standard recovery tools, including PC-3000 and DeepSpar, combined with strict environmental controls to make sure your hard drive is handled safely and properly. This approach allows us to serve clients nationwide with consistent technical standards.

Open-drive work is performed in a laminar-flow bench filtered to 0.02 µm, verified using TSI P-Trak instrumentation.

Transparent History

Serving clients nationwide via mail-in service since 2008.

Media Coverage

Our repair work has been covered by The Wall Street Journal and Business Insider, with CBC News reporting on our pricing transparency. Louis Rossmann has testified in Right to Repair hearings in multiple states and founded the Repair Preservation Group.

Aligned Incentives

Our "No Data, No Charge" policy means we assume the risk of the recovery attempt, not the client.

LR

Louis Rossmann

Louis Rossmann's well trained staff review our lab protocols to ensure technical accuracy and honest service. Since 2008, his focus has been on clear technical communication and accurate diagnostics rather than sales-driven explanations.

We believe in proving standards rather than just stating them. We use TSI P-Trak instrumentation to verify that clean-air benchmarks are met before any drive is opened.

See our clean bench validation data and particle test video

Frequently Asked Questions

Why is the HGST Travelstar Z7K500 prone to head failure?
The Z7K500 runs at 7200 RPM in a 7mm 2.5-inch form factor. The combination of higher rotational speed and thinner chassis puts more stress on the head assembly than a standard 5400 RPM laptop drive. We see a disproportionate number of Z7K500 drives with sudden head failure compared to the 5K1000 (5400 RPM) variant. If your Z7K500 is clicking, power it off and do not attempt software recovery.
My drive says WD on the label but I was told it is an HGST Travelstar. Which is it?
After Western Digital acquired HGST, some Travelstar models were rebranded and sold under WD labels. The internal mechanism and firmware are still HGST. We use the PC-3000 Hitachi module for these drives regardless of the label. The model number on the drive's PCB will confirm whether it is an HGST Travelstar internally. Common examples include the HTS541010B7E610 appearing with WD branding.
Can you recover a laptop drive that was dropped while running?
Usually, yes. When a laptop is dropped while the drive is spinning, the heads can slam into the platter surface, causing a head crash. We open the drive in our cleanroom, inspect the platters for scoring, and replace the damaged heads with a matched donor. If the platters have no visible scoring, recovery chances are high. If there are scoring marks, data in those specific areas is destroyed but the rest can typically be recovered.
How much does HGST Travelstar laptop drive recovery cost?
Firmware repair (drive detected but not accessible, wrong capacity, BSY state) is $300-$500. Head swap recovery (clicking, not detected, dropped laptop) is $500-$800. We match donors by model, head count, and preamp version. If we recover no data, there is no charge.

Other HGST Drive Families

We also recover these HGST hard drive families.

Not a hard drive issue? We also recover SSDs, RAID arrays, and iPhones.

Hard Drive Recovery Overview →

Nationwide Mail-In Data Recovery Service

We serve all 50 states with secure mail-in data recovery. Ship your failed drive to our Austin lab using our free shipping kit, and we'll diagnose it within 24-48 hours. No geographic limitations—we've successfully recovered data for customers from Alaska to Florida.

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HGST Travelstar drive not working?

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