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Hard Drive Data Recovery

HGST Ultrastar Data RecoveryHUH721212ALE600 / HUH721010ALE600 / HUS726060ALE614

HGST Ultrastar drives are among the most reliable in the industry per Backblaze's annual statistics. Their helium-sealed HelioSeal design enables 7-10 platters in a standard 3.5-inch form factor. When they do fail, recovery is complex because the helium atmosphere cannot be easily restored. We recover HGST Ultrastar drives using our PC-3000 system's Hitachi/HGST module at our Austin lab.

Louis Rossmann
Written by
Louis Rossmann
Founder & Chief Technician
Updated February 2026
5 min read

Helium-Sealed Drive: Cannot Be Opened in Normal Atmosphere

HGST Ultrastar HelioSeal drives contain helium gas to reduce air resistance across 7 to 10 platters. Opening the enclosure is destructive. Head flight depends on the helium atmosphere, and standard clean bench work cannot restore it.

HGST Ultrastar Specifications

HGST Ultrastar drives are among the most reliable in the industry per Backblaze's annual statistics. Their helium-sealed HelioSeal design enables 7-10 platters in a standard 3.5-inch form factor. When they do fail, recovery is complex because the helium atmosphere cannot be easily restored.

Manufacturer
HGST
Form Factor
3.5"
Spindle Speed
7200 RPM
Interface
SATA
Capacity Range
6TB-16TB+
Recording Technology
CMR (Conventional Magnetic Recording)
PC-3000 Module
Hitachi/HGST

Recovery Feasibility

PC-3000 Supported
Extreme Complexity

Helium-sealed; opening in normal atmosphere is destructive. Extremely complex due to high platter count.

Model Numbers

The following model numbers belong to the HGST Ultrastar family. Check the label on your drive to confirm it matches one of these models before referencing the failure modes below.

HUH721212ALE600HUH721010ALE600HUS726060ALE614

3 models in this family

Failure Modes

Each failure mode requires a different diagnostic approach and recovery technique. Identifying the correct failure is the first step before any work begins.

Helium loss

Helium loss changes head aerodynamics. Among the most reliable drives per Backblaze, but when they fail, recovery is difficult.

Symptoms you may notice

  • Drive not spinning correctly
  • Unusual noise
  • Sudden failure after years of service

Related search terms

HGST Ultrastar recoveryhelium drive failureHGST data recovery

High platter count complexity

7-10 platters in HelioSeal design. Extremely complex head swap due to platter count.

Symptoms you may notice

  • Multiple heads failed
  • Drive not detected
  • Server drive failure

Related search terms

HGST Ultrastar head swaphelium drive head replacemententerprise HGST recovery

Head Swap and Donor Matching

Donor Requirements

Helium-sealed; opening in normal atmosphere is destructive. Extremely complex due to high platter count.

We maintain a donor drive inventory at our Austin lab and can source additional donors when needed. Head swaps are performed in our ISO Class 5 clean bench environment.

Recording Technology

This drive uses Conventional Magnetic Recording (CMR). Each track is independent, making sector-by-sector imaging more predictable than SMR drives. Write operations do not affect adjacent tracks.

CMR simplifies recovery because there is no media cache layer to reconstruct. The data layout on the platters directly mirrors the logical block addresses.

How We Recover HGST Ultrastar Drives

Firmware-Level Recovery

We use the PC-3000 with the Hitachi/HGST module for firmware diagnostics and repair. This handles translator corruption, service area damage, and firmware boot failures.

Firmware recovery preserves the original head assembly and avoids the risks of a donor swap. For HGST Ultrastar drives with firmware corruption, this is the first recovery path we attempt.

Physical Recovery (Helium Drives)

Helium-sealed drives cannot be opened in normal atmosphere for traditional head swap. The heads are designed to fly on helium, which is less dense than air. Recovery depends on firmware-level access or manufacturer-level tools.

If the heads have physically failed, recovery options are limited. We evaluate each case individually and provide an honest assessment of what is possible before any work begins.

Pricing

Logical and firmware recovery for HGST Ultrastar drives typically costs $300 to $600. Head swap cases requiring a donor drive run $600 to $1,500 depending on head count and donor availability. Helium-sealed drive recovery is $1,500 to $3,000 due to the specialized techniques required.

See our full pricing breakdown for details. Our No Data, No Fee guarantee means you pay nothing if we cannot recover your files.

Hard Drive Data Recovery Standards & Verification

Our Austin lab operates on a transparency-first model. We use industry-standard recovery tools, including PC-3000 and DeepSpar, combined with strict environmental controls to make sure your hard drive is handled safely and properly. This approach allows us to serve clients nationwide with consistent technical standards.

Open-drive work is performed in a laminar-flow bench filtered to 0.02 µm, verified using TSI P-Trak instrumentation.

Transparent History

Serving clients nationwide via mail-in service since 2008.

Media Coverage

Our repair work has been covered by The Wall Street Journal and Business Insider, with CBC News reporting on our pricing transparency. Louis Rossmann has testified in Right to Repair hearings in multiple states and founded the Repair Preservation Group.

Aligned Incentives

Our "No Data, No Charge" policy means we assume the risk of the recovery attempt, not the client.

LR

Louis Rossmann

Louis Rossmann's well trained staff review our lab protocols to ensure technical accuracy and honest service. Since 2008, his focus has been on clear technical communication and accurate diagnostics rather than sales-driven explanations.

We believe in proving standards rather than just stating them. We use TSI P-Trak instrumentation to verify that clean-air benchmarks are met before any drive is opened.

See our clean bench validation data and particle test video

Frequently Asked Questions

Why is HGST Ultrastar recovery so difficult if they are the most reliable drives?
HGST Ultrastar drives consistently show the lowest failure rates in Backblaze's annual reliability reports. But when they do fail, recovery is harder than most drives. The HelioSeal design fills the enclosure with helium instead of air, allowing 7-10 platters in a single drive. Opening the enclosure releases the helium permanently, and the heads cannot fly at the correct height in normal atmosphere. This means standard head swap procedures do not work the same way as on atmospheric drives.
What happens when a helium-sealed Ultrastar loses its helium?
Helium is about one-seventh the density of air. The read/write heads are designed to fly at a specific height in helium. When the helium escapes (either from a seal failure or from opening the drive), the heads fly too high in the denser air and cannot read the platters. The drive may spin but produce no data, or it may not spin at all if the motor encounters too much air resistance with the high platter count.
How many platters do HGST Ultrastar drives have?
It depends on capacity. The HUS726060ALE614 (6TB) has 5 platters and 10 heads. The HUH721010ALE600 (10TB) has 7 platters and 14 heads. The HUH721212ALE600 (12TB) has up to 8 platters and 16 heads. Higher-capacity models can have 9-10 platters. Each additional platter means more components that can fail and more precise alignment required during any physical repair.
Can you recover data from an Ultrastar pulled from a datacenter server?
Yes. We recover Ultrastar drives from Dell, HPE, Supermicro, and other enterprise servers. We use the PC-3000 Hitachi/HGST module for firmware work. If the drive was part of a RAID array, we can image multiple drives and reconstruct the array. We handle both SATA and SAS variants of the Ultrastar line.
How much does HGST Ultrastar recovery cost?
Firmware-only repair on atmospheric (non-helium) models is $500-$800. Helium-sealed drive recovery is $800-$1,500 due to the specialized handling required. Multi-drive datacenter RAID recovery is $1,000-$2,000 depending on drive count and configuration. If we recover no data, there is no charge.

Other HGST Drive Families

We also recover these HGST hard drive families.

Not a hard drive issue? We also recover SSDs, RAID arrays, and iPhones.

Hard Drive Recovery Overview →

Nationwide Mail-In Data Recovery Service

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