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Hard Drive Data Recovery

Seagate IronWolf Data RecoveryST1000VN002 / ST4000VN008 / ST8000VN004

Seagate IronWolf NAS drives are designed for always-on multi-bay environments. The IronWolf 10TB had a firmware bug (fixed in SC61) causing ZFS checksum failures. We frequently recover IronWolf drives as part of multi-disk NAS or RAID array recovery. We recover Seagate IronWolf drives using our PC-3000 system's Seagate module at our Austin lab.

Louis Rossmann
Written by
Louis Rossmann
Founder & Chief Technician
Updated February 2026
5 min read

Seagate IronWolf Specifications

Seagate IronWolf NAS drives are designed for always-on multi-bay environments. The IronWolf 10TB had a firmware bug (fixed in SC61) causing ZFS checksum failures. We frequently recover IronWolf drives as part of multi-disk NAS or RAID array recovery.

Manufacturer
Seagate
Form Factor
3.5"
Spindle Speed
7200 RPM
Interface
SATA
Capacity Range
1TB-20TB+
Recording Technology
CMR (Conventional Magnetic Recording)
PC-3000 Module
Seagate

Recovery Feasibility

PC-3000 Supported
Standard Head Swap

Standard Seagate 3.5" procedure. Match head count, firmware revision, platter count.

Model Numbers

The following model numbers belong to the Seagate IronWolf family. Check the label on your drive to confirm it matches one of these models before referencing the failure modes below.

ST1000VN002ST4000VN008ST8000VN004ST10000VN0004ST12000VN0008

5 models in this family

Failure Modes

Each failure mode requires a different diagnostic approach and recovery technique. Identifying the correct failure is the first step before any work begins.

IronWolf 10TB firmware bug

ST10000VN0004 firmware bug causing random ZFS checksum failures. Firmware SC61 fix released. Non-standard SMART encoding.

Symptoms you may notice

  • ZFS checksum errors
  • SMART warnings with non-standard encoding
  • Random read errors in NAS

Related search terms

Seagate IronWolf firmware bugST10000VN0004 ZFSIronWolf SMART errors

Head failure from vibration

Multi-bay NAS vibration causes head failure. Both IronWolf and IronWolf Pro include RV (rotational vibration) sensors; the Pro adds additional sensors and higher workload ratings.

Symptoms you may notice

  • Clicking in NAS enclosure
  • Drive drops from RAID array
  • Intermittent read errors

Related search terms

Seagate IronWolf NAS recoveryIronWolf clickingNAS drive failure

Head Swap and Donor Matching

Donor Requirements

Standard Seagate 3.5" procedure. Match head count, firmware revision, platter count.

We maintain a donor drive inventory at our Austin lab and can source additional donors when needed. Head swaps are performed in our ISO Class 5 clean bench environment.

Recording Technology

This drive uses Conventional Magnetic Recording (CMR). Each track is independent, making sector-by-sector imaging more predictable than SMR drives. Write operations do not affect adjacent tracks.

CMR simplifies recovery because there is no media cache layer to reconstruct. The data layout on the platters directly mirrors the logical block addresses.

How We Recover Seagate IronWolf Drives

Firmware-Level Recovery

We use the PC-3000 with the Seagate module for firmware diagnostics and repair. This handles translator corruption, service area damage, and firmware boot failures.

Firmware recovery preserves the original head assembly and avoids the risks of a donor swap. For Seagate IronWolf drives with firmware corruption, this is the first recovery path we attempt.

Head Swap Recovery

When the heads have physically failed (clicking, grinding, or no spin), we perform a head swap in our ISO Class 5 clean bench environment. This involves sourcing a compatible donor drive, removing its head stack assembly, and transplanting it into the patient drive.

After the head swap, we image the drive sector by sector using the PC-3000, skipping unstable areas and returning to them with adjusted read parameters. The goal is a complete clone before the donor heads degrade.

Pricing

Logical and firmware recovery for Seagate IronWolf drives typically costs $300 to $600. Head swap cases requiring a donor drive run $600 to $1,500 depending on head count and donor availability. Clean bench platter work, when needed, is $1,200 to $2,000.

See our full pricing breakdown for details. Our No Data, No Fee guarantee means you pay nothing if we cannot recover your files.

Hard Drive Data Recovery Standards & Verification

Our Austin lab operates on a transparency-first model. We use industry-standard recovery tools, including PC-3000 and DeepSpar, combined with strict environmental controls to make sure your hard drive is handled safely and properly. This approach allows us to serve clients nationwide with consistent technical standards.

Open-drive work is performed in a laminar-flow bench filtered to 0.02 µm, verified using TSI P-Trak instrumentation.

Transparent History

Serving clients nationwide via mail-in service since 2008.

Media Coverage

Our repair work has been covered by The Wall Street Journal and Business Insider, with CBC News reporting on our pricing transparency. Louis Rossmann has testified in Right to Repair hearings in multiple states and founded the Repair Preservation Group.

Aligned Incentives

Our "No Data, No Charge" policy means we assume the risk of the recovery attempt, not the client.

LR

Louis Rossmann

Louis Rossmann's well trained staff review our lab protocols to ensure technical accuracy and honest service. Since 2008, his focus has been on clear technical communication and accurate diagnostics rather than sales-driven explanations.

We believe in proving standards rather than just stating them. We use TSI P-Trak instrumentation to verify that clean-air benchmarks are met before any drive is opened.

See our clean bench validation data and particle test video

Frequently Asked Questions

How does NAS drive recovery differ from a regular hard drive?
NAS drives are often part of a RAID array, so we may need to recover multiple drives and reconstruct the array. We image each drive individually using PC-3000, then use the Seagate module to repair any firmware issues. After imaging, we rebuild the RAID configuration (RAID 0, 1, 5, 6, etc.) to reconstruct your files. Single-drive NAS recovery follows the same process as a standard drive.
What is the IronWolf 10TB firmware bug?
The ST10000VN0004 has a known firmware bug that causes random ZFS checksum failures and non-standard SMART attribute encoding. Seagate released firmware revision SC61 to fix this. If your 10TB IronWolf is generating random read errors or ZFS checksum warnings, it may be this bug rather than a physical failure. We can identify whether the issue is firmware or hardware and proceed accordingly.
Why do IronWolf drives fail from vibration?
Standard IronWolf drives do not include rotational vibration (RV) sensors. In multi-bay NAS enclosures with 4 or more drives, the combined vibration from neighboring drives affects head positioning accuracy. This leads to read errors, reallocated sectors, and eventually head failure. IronWolf Pro models include RV sensors that compensate for this, but the standard IronWolf line does not.
Can you recover my data if one drive in my RAID array failed?
Yes. If your NAS used RAID 1, 5, or 6, the array has redundancy. We image the failed drive and any other degraded drives, then reconstruct the array. Even if the failed drive is unrecoverable, RAID 5 can tolerate one drive loss and RAID 6 can tolerate two. We handle Synology, QNAP, TrueNAS, and Unraid array rebuilds.
How much does Seagate IronWolf NAS recovery cost?
Single drive firmware repair is $400-$600. Single drive head swap is $600-$1,000. Multi-drive RAID recovery is $800-$1,200 depending on the number of drives and array type. If we recover no data, there is no charge.

Not a hard drive issue? We also recover SSDs, RAID arrays, and iPhones.

Hard Drive Recovery Overview →

Nationwide Mail-In Data Recovery Service

We serve all 50 states with secure mail-in data recovery. Ship your failed drive to our Austin lab using our free shipping kit, and we'll diagnose it within 24-48 hours. No geographic limitations—we've successfully recovered data for customers from Alaska to Florida.

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Seagate IronWolf drive not working?

Ship it to our Austin lab for a free evaluation. No data, no charge.